From my experience as a welder, the YESWELDER TIG-205 DS HF TIG/Stick/Arc TIG Welder is the best welder for metal sheet welding.
I am a welder with a great deal of familiarity with metal sheets welding.
When it comes to metal sheets welding, a lot of practice is needed on the right welder to deliver an excellent job.
This article removes the burden of searching for the right welder for metal sheets by presenting the most effective welders for the task.
Keep reading to get all the information you need.
Overall Best
- It has a simple-to-use operator interface.
- It comes with a 2-Pin foot pedal.
- It integrates advanced IGBT inverter technology.
Best MIG Welder
Hobart 500559 Handler 140 MIG Welder 115V
- It comes with an industrial-grade drive system.
- It has a 10ft work cable with a clamp.
- It comes with a 5-position voltage control selector.
Best TIG Welder
AHP AlphaTIG 203Xi 200 Amp IGBT AC DC Tig/Stick Welder with PULSE 110/220v
- It has a high-visibility LCD screen.
- It combines advanced IGBT inverter technology.
- It has a unique foot pedal for adequate welds.
Quick Overview of the 9 Best Welders for Metal Sheets
1. YESWELDER TIG-205DS HF TIG/Stick/Arc TIG Welder, 205 Amp 110 & 220V Dual Voltage TIG Welding Machine with Foot Pedal (Overall Best Welder for Metal Sheets)
2. PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder, and 200 Amp Stick Welder (Best Plasma Cutter and Welder for Metal Sheets)
3. LOTOS MIG175 175AMP Mig Welder with Free Spool Gun, Mask, Aluminum Welding Wires, Solid Wires, Argon Regulator, Standard MIG Gun (Best Heavy-Duty Welder for Metal Sheets)
4. Weldpro 200 Amp Inverter Multi-Process Welder with 3-Year Warranty Dual Voltage 220V/110V Mig/Tig/Arc (Best Multi-Process Welder for Metal Sheets)
5. Lincoln Electric Powermig 210 Mp #K3963-1
(Best Automotive Sheet Metal Welder for Metal Sheets)
6. Stark USA 55010 Spot Welder 1/8″ 240V Electric Single Phase Portable Handheld Welding Tip Gun (Best Spot Welder for Metal Sheets)
7. AHP AlphaTIG 203Xi 200 Amp IGBT AC DC Tig/Stick Welder with PULSE 110/220v 3 Years Warranty (Best TIG Welder for Metal Sheets)
8. Hobart 500559 Handler 140 MIG Welder 115V (Best MIG Welder for Metal Sheets)
9. Goplus® MIG 130 Welder Flux Core Wire Automatic Feed Welding Machine w/Free Mask (Best Tough Cut Welder for Metal Sheets)
Complete Details About the Top 9 Best Welders for Metal Sheets
Below are the top 9 Best Welders for Metal Sheets and everything you need to know about them:
Brand
YESWELDER.
Durability
This welder allows for connection to 110- or 220-volt receptacles without tools. It is also very portable in the shop or at the job site.
Maintenance
Cover the welder when you are not using it.
Amperage
It uses up to 205 more amps.
Duty Cycle
It has an outstanding 60% duty cycle and can also ensure long-time welding.
Size
18.4 x 14.1 x 10.6 inches.
Weight
23 pounds.
This YESWELDER TIG-205 DS HF TIG/Stick/Arc TIG Welder comes with an IGBT technology that makes it easy to control the amperage. Such prevents the obliteration of metal sheets.
This welder provides great-quality welds for everyone, including amateurs.
The welder comes with consumables and other attachments that make it easy to use right out of the box.
The machine’s lightweight design and ergonomic handle make it exceptionally portable. Such makes it the best solution for field applications.
It allows for excellent arc stability whether the material is sheet metal or other materials like:
- Alloy steel
- Low carbon steel
- Stainless steel
- Copper
- Iron, etc.
2. PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder, and 200 Amp Stick Welder
Brand
PrimeWeld.
Durability
This welder’s CT-520D is effective on many types of metals, such as:
- Cast iron
- Nickel alloys
- Cobalt
- Titanium
- Aluminum
- Stainless steel, etc.
Maintenance
Turn off your gas bottle and purge your shielding gas from the machine whenever you shut it down for the day. Such will prevent the loss of costly gas and damages if there is a leak while you are away.
Amperage
It uses up to 200 more amps.
Duty Cycle
It features an impressive duty cycle of 60% at maximum amps on all processes.
Size
23.58 x 16.81 x 12.8 inches.
Weight
35.6 pounds.
This PrimeWeld 3-in-1 50 Amp Plasma Cutter, 200 Amp TIG Welder is the best in catering to multiple welding needs.
You can use it to weld thin metal together and slice through seven inches of metal with its cutter.
The welding machine comes with several consumables, an adaptor, an air hose, and other necessary attachments.
It comes with an IGBT inverter technology which makes it lighter and smaller. Such makes it an excellent choice for both home and job site use.
The welder’s CT-520D is effective for sheet metal.
Brand
LOTOS.
Durability
This welder’s transformer technology has proven to be reliable and durable.
Maintenance
Coil your MIG gun and hang it up when you finish welding. Such practice will prevent the MIG gun from any damage.
Amperage
It uses up to 220 more amps.
Duty Cycle
20% @175A.
30% @135A.
Size
18 x 12.5 x 10.5 inches.
Weight
85 pounds.
This LOTOS MIG175 175AMP Mig Welder has high-quality parts like a hose, argon regulator, spool gun, and others. Such is usually a rarity.
The wire feed is very consistent and leads to cleaner results. It also produces perfect passes with plenty of penetration.
The MIG175 can effortlessly connect to an existing 220V wall outlet within 10 minutes.
It comes with a 30 days refund policy and a three years limited warranty. It also has a 1-year replacement warranty.
Brand
W Weldpro.
Durability
This welder’s IGBT inverter technology provides high power in a light, with a compact unit (30 lbs).
Maintenance
Always inspect the ground lead and clamp.
Amperage
It uses a maximum of 200 amp output.
Duty Cycle
30% @200A.
100% @110A.
Size
17.72 x 8.66 x 14.96 inches.
Weight
30.4 pounds.
This Weldpro 200 Amp Inverter Multi-Process Welder is one of the best machines for automotive sheet metal.
It is a synergic machine with preset internal parameters that help define the best spectrum of settings for your specific sheet metal.
It comes in a portable size that makes it suitable to transport for your onsite work.
It’s an excellent choice for both TIG and MIG welding. Such makes it a great multi-process welder.
This welding machine has an automatic welding switch that makes it easy to set up and use.
5. Lincoln Electric Powermig 210 Mp #K3963-1
Brand
Lincoln Electric.
Durability
The welder’s intuitive push-and-turn digital controls make setup a breeze.
Maintenance
Frequently checking your cables is just as crucial for safety as maintaining this equipment.
Amperage
It uses up to 230 amps.
Duty Cycle
It has an outstanding 60% duty cycle and can also ensure long-time welding.
Size
19 x 10.75 x 14 inches.
Weight
61.6 pounds.
This Lincoln Electric Powermig 210 Mp #K3963-1 is an excellent choice for contractors and at-home welders.
This welder has a colorful digital screen and a beneficial welding chart within the interior that helps you see and tweak settings to your preference.
This welding machine is excellent for MIG welding tasks that include metal sheets.
You can also use this 210 for all thicknesses by swapping the power cord from 120VAC to 240VAC.
6. Stark USA 55010 Spot Welder 1/8″ 240V Electric Single Phase Portable Handheld Welding Tip Gun
Brand
Stark USA.
Durability
This welder’s welding tips have high-quality steel to give you the perfect weld for thick materials.
Maintenance
Inspect the gas hoses and fittings and make sure they are always secure.
Amperage
It uses up to 240 amps.
Duty Cycle
It has an impressive duty cycle of 50% at maximum amps on all processes.
Size
20.4 x 9.3 x 5.61 inches.
Weight
28.8 pounds.
This Stark USA 55010 Spot Welder relies on heat and pressure to weld.
Its lower conductivity makes it an excellent choice for sheet metal welding.
This welding machine may look small but it still delivers power and quality welds in its relatively sizable 28-pound frame.
It would be best if you pressed the lever to start using it. Such also makes it easy for you to control the welder’s currents, closing, and opening.
The portable handle attachment lets you easily transport this spot welder to different locations.
7. AHP AlphaTIG 203Xi 200 Amp IGBT AC DC Tig/Stick Welder with PULSE 110/220v 3 Years Warranty
Brand
AHP Welding Systems.
Durability
This welder uses IGBT technology to advance inverter technology with PWM (Pulse Width Modulation).
Maintenance
Get in the habit of cleaning your liner whenever you change your wire spool.
Amperage
It uses a maximum 240 amp output.
Duty Cycle
It has an impressive duty cycle of 60%.
Size
19 x 23 x 12 inches.
Weight
69 pounds.
This AHP AlphaTIG 203Xi 200 Amp IGBT AC DC Tig/Stick Welder has the required amperage to do your sheet metal welding smoothly and without any issues.
This welding machine contains a starter that doesn’t need your touch when you want to start welding. Such also provides a high frequency.
It has Advanced Inverter Technology with PWM (Pulse Width Modulation) Using IGBT technology. Such helps the arc form at once, and you can start welding.
The welder comes with a three years warranty.
Some users report a lack of comfort in the pedal.
8. Hobart 500559 Handler 140 MIG Welder 115V
Brand
Hobart Welding Products.
Durability
It has a 5-position tapped voltage control selector that gives you the ability to fine-tune your arc. Such offers a smooth, stable angle on all thicknesses.
Maintenance
Always dust it after use.
Amperage
25-140 amps.
Duty Cycle
20%.
Size
19 x 11 x 13 inches.
Weight
57 pounds.
This Hobart 500559 Handler 140 MIG Welder 115V from Hobart is inexpensive and effective when it’s necessary to fuse sheet metal.
Although it doesn’t have an extensive amperage range, it still performs very well with no risk of penetrating through a joint when welding.
It is easy to manage with very few settings and does create an impressive weld for you.
The welder provides five positions for voltage control and is an excellent choice for MIG and Flux Core Welding.
Yet, it would be more effective if they could improve its welding reference chart.
9. Goplus® MIG 130 Welder Flux Core Wire Automatic Feed Welding Machine w/Free Mask
Brand
Goplus.
Durability
It has a wire-feeding speed-adjusted rotary knob. It also comes with ten levels of wire feeding speeds for your choice.
Maintenance
Always inspect the drive rolls and check the tension.
Amperage
It uses a maximum 240 amp output.
Duty Cycle
It has an impressive duty cycle of 50% at maximum amps on all processes.
Size
14 x 8 x 12 inches.
Weight
35 pounds.
The Goplus® MIG 130 Welder Flux Core Wire Automatic Feed Welding Machine has about ten wire feed speeds. Such makes it your best choice when you’re going between thin and thick metal calls.
The welding machine has a long cord that helps you maneuver into the most challenging space.
Also, it has a wire-feeding speed-adjusted rotary knob.
It’s an excellent pick for sheet metal and smaller welding tasks.
Buyer’s Guide: Things You Should Consider When Shopping For The Best Welders For Sheet Metal
Below are some essential factors you must consider before buying a welder for sheet metal:
Budget vs. Costs
Your budget for a welder is a significant factor. A quality welder was usually very expensive. But such is no longer the case.
When you come across a cheap but high-quality welder that suits your project needs, do not hesitate to purchase such.
Yet, some very cheap welders are not reliable for sheet metal.
The Welder Amperage Settings
A welder’s amperage is essential in achieving a fantastic and professional weld.
A welder with a broader range of amperage settings increases the performance and adjustability of the model.
Such is a significant factor because several species of sheet metals need several heat levels. For instance, stainless steel is more robust than aluminum and requires more heat.
The Welder Duty Cycle
This factor is significant to all welders.
A welder duty cycle refers to the duration you can use the welder nonstop before you need to turn it off and let it cool down.
You require an extended duty cycle when you weld thicker metals. Such is generally measured in percentage.
It is important to note that a welder duty cycle has an inverse relationship with its amperage. Such means that where the former is longer, the latter is lower, and vice versa.
Size & Weight
The size and weight of a welder for sheet metal contribute to its mobility. The lesser the weight of a welder, the higher the level of mobility.
A more mobile welder is necessary if you move around when welding.
Generally, machines with inverter technology are lighter.
Your Experience As a User
Your experience as a welder determines the best machine for you.
On the other hand, the quality of your welder affects your job significantly.
It’s best to use welders with lesser settings and options if you are a beginner in the welding industry.
Why Is Sheet Welding Different from Other Welding Applications?
You should know that sheet metal comes in thin, flat sheets.
Your auto body usually contains thinner materials like metal sheets and is more difficult to weld than bulkier ones like bridge girders.
Due to its thinness, you require remarkable accuracy when welding to get the best joints.
But when working on bulkier materials, you scarcely have to bother about metal warping and heat contortion.
For an auto body, you will need better concentration and skillset.
TIG welding is much more appropriate for sheet metal.
But if you are more familiar with MIG welding, that could go too. Using a regulator, you just need to ensure a proper gas flow.
The most suitable range is 10 to 20 CFM combined with a .023- to .025- inch wire.
SPOT Welding has been present in the automotive industry since the early 90s. It does not require filler or flux.
Most vehicles today depend on about 3,000 to 4,500 spot welds to hold the surface together.
Final Verdict
You might have understood that sheet metal welding is not very easy.
Thus, you should endeavor to know as much as possible about the machine you plan on using.
The YESWELDER TIG-205 DS HF TIG/Stick/Arc TIG Welder, 205 Amp 110 & 220V Dual Voltage TIG Welding Machine with Foot Pedal is the best welder for metal sheets because of its many valuable features. We recommend it.
Frequently Asked Questions
What is the best welding type for sheet metal?
You can use both TIG and MIG welding for sheet metal welding.
Yet, TIG welding is better for thinner pieces of metal. But MIG welders are more effective when working with denser metals.
Can you weld sheet metal with a flux core welder?
Flux core welders are usually below 20 gauges. So they are not effective for welding thin metals.
Flux core techniques are meant for thicker pieces of metal.
Is it safe for one to weld near a gas tank?
It is possible to weld near a gas tank. But such is not safe.
But if you must do so, make sure a full gas tank does not have any leaks.
Being cautious and extra care is the best method to follow.
