Everlast Welder Review: A Comprehensive Guide to Choosing the Right Welding Machine

Welding is a crucial skill in various industries, ranging from automotive to construction. To achieve high-quality welds, it’s important to have a reliable and efficient welding machine.

Everlast Welders have emerged as a popular choice among welding enthusiasts due to their reputation for durability, performance, and affordability. 

I am a welder with a great deal of personal experience and familiarity with everlast welders. 

In this article, we will explore Everlast Welders in detail, discussing their evolution over the years, the different models available, and provide a comprehensive buyer’s guide to help you make an informed decision.


Everlast Welder Machine After All These Years

Everlast powerful Welders have gained a solid reputation in the welding industry, thanks to their commitment to providing high-quality products. 

With years of experience and continuous innovation, Everlast has managed to carve a niche for itself. Their welding machines are known for their durability and ability to handle various welding processes, including stick, TIG, MIG, and plasma cutting.

The company’s dedication to improving its products can be seen through its consistent upgrades and advancements. 

Everlast has been quick to incorporate the latest technologies, ensuring that welders can achieve precise and efficient welds. 

Furthermore, Everlast Welders are designed to be user-friendly, making them suitable for both professionals and hobbyists alike.


The Different Everlast Welders

Everlast offers a wide range of welding machines to cater to different needs and preferences. Here are some popular Everlast Welders:

1. Everlast PowerTIG Series

This series comprises TIG welders that provide excellent arc stability and control. They are ideal for applications that require precision and clean welds, such as automotive repairs and aerospace projects. They include:

i) Everlast PowerTIG 255 EXT

The Everlast PowerTIG 255 EXT is a versatile and powerful TIG welder suitable for both industrial applications and personal use. 

With a maximum output of 250 amps, this machine can handle a wide range of materials, including steel, stainless steel, and aluminium. 

The PowerTIG 255 EXT features advanced inverter technology, allowing for smooth and precise welding. 

Additionally, its dual-voltage capability (110V/220V) offers flexibility in various work environments.

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Pros

High Power Output

The PowerTIG 255 EXT offers a high power output, allowing for welding thicker materials and achieving stronger welds.

Dual Voltage Capability

It supports both 120V and 240V input voltage, providing flexibility and convenience for different work environments.

Advanced Control Features

It comes with advanced control features like pulse welding, AC balance control, and adjustable frequency, enabling precise control over the welding process.

Durability and Reliability

Everlast is known for producing robust and reliable welding equipment, and the PowerTIG 255 EXT is no exception. It is built to withstand demanding work conditions.

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Cons

Price

The PowerTIG 255 EXT is a high-end welder, and its advanced features come at a higher price point compared to entry-level models.

Size and Weight

Due to its higher power output and additional features, this welder tends to be larger and heavier, which can make it less portable and harder to transport.

Complexity

The advanced control features might have a steeper learning curve for beginners or occasional welders who are not familiar with these functions.

Power Requirements

While the dual voltage capability is a pro, it may still require a dedicated circuit and adequate power supply to operate at its maximum capacity.

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ii) Everlast PowerTIG 185 DV

The Everlast PowerTIG 185 DV is a versatile and compact TIG welder designed for portability and convenience. 

With a maximum output of 185 amps, it provides sufficient power for a wide range of welding applications. 

The PowerTIG 185 DV offers a range of advanced high-quality features, including adjustable AC frequency, pulse welding, and 2T/4T operation. 

Its lightweight design and dual-voltage capability make it an excellent choice for mobile welding tasks.

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Pros

Versatile Power Options

The PowerTIG 185 DV supports both 120V and 240V input voltage, allowing for use in various settings and power availability.

Portability

This welder is relatively compact and lightweight, making it easier to transport to different job sites or move around in a workshop.

Dual-Process Capability

The PowerTIG 185 DV can perform both TIG and stick welding processes, providing versatility for different welding tasks.

Affordable

Compared to higher-end models, the PowerTIG 185 DV offers a more affordable option for those on a budget while still providing reliable performance.

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Cons

Limited Power Output

The PowerTIG 185 DV has a lower power output compared to larger welders, which may restrict the thickness of materials it can effectively weld.

Basic Control Features

While it offers essential welding controls, it may lack some advanced features found in higher-end models, limiting the precision and control over the welding process.

Duty Cycle

The duty cycle of this welder may be lower than that of more powerful models, meaning it may need more frequent cooling breaks during extended use.

Foot Pedal Not Included

Some users may find it inconvenient that the foot pedal for TIG welding is not included with the PowerTIG 185 DV and needs to be purchased separately.

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2. Everlast PowerARC Series

The PowerARC series consists of versatile stick welders known for their reliability and robustness. 

These machines are capable of handling heavy-duty welding tasks and are widely used in industrial applications. They include:

i) Everlast PowerARC 160STH

The Everlast PowerARC 160STH is a compact and lightweight Stick/TIG welder that packs a punch. 

With a maximum output of 160 amps, this machine is ideal for light to medium welding tasks in both industrial and home settings. 

The PowerARC 160STH features a stable arc performance and excellent arc control, ensuring precise and clean welds. 

Its dual-voltage capability and auto-adaptive Hot Start and Arc Force settings further enhance its usability.

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Pros

Compact and Portable

The PowerARC 160STH is a compact and lightweight welder, making it highly portable and easy to carry to various work locations.

Dual-Process Capability

It supports both TIG and stick welding processes, offering versatility and flexibility for different welding applications.

Simple and Easy to Use

This welder is user-friendly, with straightforward controls and intuitive settings, making it suitable for beginners or occasional welders.

Affordable

The PowerARC 160STH is a cost-effective option, providing reliable performance at a relatively affordable price point.

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Cons

Limited Power Output

The power output of the PowerARC 160STH may be lower compared to larger and more powerful welders, which can limit its welding capabilities.

Duty Cycle

This welder may have a lower duty cycle compared to higher-end models, requiring more frequent cooling breaks during extended use.

Limited Control Features

The PowerARC 160STH may have fewer advanced control features compared to more expensive models, which may limit precision and customization in welding.

Not Suitable for Heavy-Duty Welding

Due to its lower power output, this welder may not be suitable for heavy-duty welding tasks or welding thicker materials.

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ii) Everlast PowerARC 140STi

The Everlast PowerARC 140STi is a compact and lightweight Stick/TIG welder suitable for both professionals and hobbyists. 

With a maximum output of 140 amps, it is perfect for light welding tasks and repairs. The PowerARC 140STi features a digital display for precise current control and a stable arc performance. 

Its automatic Hot Start and Arc Force settings ensure easy ignition and excellent arc balance control. 

This reliable welder is equipped with a built-in pulsar, allowing for improved heat control and reduced distortion on thin materials.

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Pros

Compact and Portable

The PowerARC 140STi is a lightweight and compact welder, making it highly portable and easy to transport to different work locations.

Dual-Process Capability

It supports both TIG and stick welding processes, offering versatility for different welding applications.

Beginner-Friendly

This welder is designed to be user-friendly and easy to operate, making it a suitable choice for beginners or hobbyists.

Affordable

The PowerARC 140STi is an affordable option, providing decent performance at a budget-friendly price point.

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Cons

Limited Power Output

The power output of the PowerARC 140STi may be lower compared to larger and more powerful welders, which can restrict its welding capabilities.

Duty Cycle

This welder may have a lower duty cycle compared to higher-end models, requiring more frequent cooling breaks during extended use.

Basic Control Features

The PowerARC 140STi may lack some advanced control features found in more expensive models, limiting the customization and precision in welding.

Not Suitable for Heavy-Duty Welding

Due to its lower power output, this welder may not be suitable for heavy-duty welding tasks or welding thicker materials.

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3. Everlast PowerMIG Series

If you’re looking for a MIG welder, the PowerMIG series offers reliable and efficient machines. 

These welders are suitable for both light and heavy fabrication work, making them a popular choice among professionals. They include:

i) Everlast PowerMIG 200

For those seeking a reliable MIG welder, the Everlast PowerMIG 200 is an excellent choice. This compact and portable machine delivers a maximum output of 200 amps, making it suitable for light to medium welding tasks. 

The PowerMIG 200 offers multiple welding processes, including MIG, Stick, and Flux Core, providing versatility for different welding applications. 

Its digital controls and synergic operation simplify the welding power process, even for beginners.

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Pros

Versatility

The PowerMIG 200 offers multiple welding processes, including MIG, stick, and TIG, providing versatility for a wide range of welding applications.

High Power Output

It has a high power output, allowing for welding thicker materials and achieving stronger welds.

Digital Display

The welder features a digital display that provides clear and precise settings, making it easier to set up and adjust welding parameters.

Portability

The PowerMIG 200 is relatively compact and lightweight, making it easier to transport to different job sites.

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Cons

Price

The PowerMIG 200 is a higher-end welder and may come at a higher price point compared to entry-level models.

Complexity

The multiple welding processes and advanced control features may have a steeper learning curve for beginners or occasional welders.

TIG Torch Not Included

While the PowerMIG 200 supports TIG welding, the TIG torch may need to be purchased separately, which can be an additional cost.

Power Requirements

It may require a dedicated circuit and adequate power supply to operate at its maximum capacity.

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ii) Everlast PowerMIG 230i

The Everlast PowerMIG 230i is a powerful and feature-rich MIG welder suitable for both professional welders and DIY enthusiasts. 

With a maximum output of 230 amps, it can handle medium to heavy welding tasks with ease. 

The PowerMIG 230i incorporates inverter technology, providing excellent arc stability and reduced spatter. 

It offers multiple welding processes, including MIG, Flux Core, and Stick, ensuring versatility for various applications.

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Pros

High Power Output

The PowerMIG 230i offers a high power output, allowing for welding thicker materials and achieving stronger welds.

Digital Display and Controls

It features a digital display and intuitive controls, making it easier to set up and adjust welding parameters.

Dual-Voltage Capability

This welder supports both 120V and 240V input voltage, providing flexibility and convenience for different work environments.

Spool Gun Ready

The PowerMIG 230i is spool gun ready, allowing for efficient and precise aluminum welding.

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Cons

Price

The PowerMIG 230i is a higher-end welder and may come at a higher price point compared to entry-level models.

Size and Weight

Due to its higher power output and additional features, this welder tends to be larger and heavier, which can make it less portable and harder to transport.

Complexity

The advanced control features may have a steeper learning curve for beginners or occasional welders who are not familiar with these functions.

Power Requirements

While the dual-voltage capability is a pro, it may still require a dedicated circuit and adequate power supply to operate at its maximum capacity.

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4. Everlast Multi-purpose Series

For multi-purpose needs, Everlast offers the multi-purpose series. These machines provide precise and clean welds, making them indispensable in metal fabrication, automotive, and construction industries. They include:

i) Everlast PowerMTS 251Si

The Everlast PowerMTS 251Si is a multi-process welder that combines MIG, Stick, and TIG capabilities in a single unit. 

With a maximum output of 250 amps, it can handle various welding tasks, from light fabrication to heavy-duty repairs. 

The PowerMTS 251Si features digital controls and synergic operation, enabling easy setup and precise adjustments. 

Its dual-voltage capability, along with the ability to run on a generator, makes it suitable for on-site work.

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Pros

Multi-Process Capability

The PowerMTS 251Si supports multiple welding processes, including MIG, TIG, and stick, offering versatility for a wide range of welding applications.

High Power Output

It provides a high power output, allowing for welding thicker materials and achieving stronger welds.

Digital Display and Controls

The welder features a digital display and intuitive controls, making it easier to set up and adjust welding parameters.

Synergic MIG Mode

The PowerMTS 251Si includes a synergic MIG mode, which automatically adjusts the welding parameters based on the chosen wire type and thickness, simplifying the setup process.

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Cons

Price

The PowerMTS 251Si is a higher-end welder and may come at a higher price point compared to entry-level models.

Size and Weight

Due to its higher power output and additional features, this welder tends to be larger and heavier, which can make it less portable and harder to transport.

Complexity

The multiple welding processes and advanced control features may have a steeper learning curve for beginners or occasional welders.

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ii) Everlast PowerMTS 211Si

The Everlast PowerMTS 211Si is a versatile multi-process welder that combines MIG, Stick, and TIG capabilities in a single unit. 

With a maximum output of 210 amps, it can handle a wide range of welding tasks, from light fabrication to heavy-duty repairs. 

The PowerMTS 211Si features advanced inverter technology, providing excellent arc stability and reduced spatter. 

It offers a digital display for precise current control and adjustable settings to accommodate different materials and thicknesses. With its dual-voltage capability, this lightweight welder is suitable for various work environments.

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Pros

Multi-Process Capability

The PowerMTS 211Si supports multiple welding processes, including MIG, TIG, and stick, providing versatility for different welding applications.

High Power Output

It offers a high power output, allowing for welding thicker materials and achieving stronger welds.

Synergic MIG Mode

The PowerMTS 211Si features a synergic MIG mode, which automatically adjusts the welding parameters based on the chosen wire type and thickness, simplifying the setup process.

Compact and Portable

This welder is relatively compact and lightweight, making it easier to transport and suitable for job sites with limited space.

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Cons

Price

The PowerMTS 211Si is a higher-end welder and may come at a higher price point compared to entry-level models.

Limited Power Output

While the PowerMTS 211Si provides sufficient power for most applications, it may have limitations when it comes to welding very thick materials.

Duty Cycle

The duty cycle of this welder may be lower compared to higher-end models, requiring more frequent cooling breaks during extended use.

Advanced Features

The PowerMTS 211Si may not offer as many advanced control features as some other high-end models, limiting the customization and precision in welding.

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Buyer’s Guide

When choosing an Everlast Welder, it’s essential to consider several factors to ensure that you make the right decision. 

Here are some key points to keep in mind:

Welding Process

Determine the specific welding process you require, whether it’s stick, TIG, MIG, or plasma cutting. Each process has its own advantages and applications, so choose accordingly.

Power Output

Consider the power output of the welding machine. Higher power output allows for thicker metal welding, while lower power output is suitable for thinner materials.

Duty Cycle

The duty cycle refers to the duration a welder can operate before needing to cool down. A higher duty cycle ensures longer welding shop sessions without interruptions.

Portability

If you need a welder that can be easily moved between job sites, consider the weight, size, and portability amazing features of the machine.

Budget

Set a budget that aligns with your requirements and explore Everlast Welder models within that range. Remember to prioritise quality and performance over affordable price alone.


Conclusion

Everlast Welders have established themselves as reliable and cost-effective solutions for various welding applications. 

With their commitment to continuous improvement and innovation, Everlast has consistently delivered welding machines that meet the needs of professionals and hobbyists alike.

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Jeremiah Lambert

A certified welder with almost a decade of experience in MIG, Flux, Arc, TIG welding, and metal forgery. Welding certificate course graduate with excellence. Also familiar with and enthusiastic about real estate and home improvement.